1. Flexible travel welding boom accurately adapts to the complex welding scene of automobiles
Solve the problem of multi-dimensional welding position adaptation
The body structure design in the automobile manufacturing industry is becoming more and more sophisticated. From the integrated frame of passenger cars to the heavy-duty chassis of commercial vehicles, the splicing density and spatial layout complexity of parts continue to increase, and the welding operation is faced with the triple challenges of "narrow space, eccentric Angle and scattered point position". As the core welding equipment in automobile production, welding boom has become the key to crack the pain point of this industry by virtue of its modular design and flexible adjustment performance. The arm length can be customized to 3-12 meters according to the production needs of different models. The main arm and forearm are made of high-strength aluminum alloy material to maximize the weight reduction on the premise of ensuring structural stability. With 320 degrees rotation joints, it can shuttle in the engine room, frame beam and other welding space. Whether it is a right Angle weld of the body frame, a ring weld of the chassis component, or a precise spot weld of the door hinge, the welding boom can be connected to every welded joint through the drive system. This flexible adaptation ability not only avoids the tedious process of frequently adjusting the station in the traditional manual welding, but also solves the industry problem of "visible but not accessible" when welding complex structural parts, ensuring that each weld can meet the strict quality standards of automobile manufacturing, and providing the core guarantee for the strength and safety of the body structure.
2. Welding space arm SPE-705 high-efficiency dust collection to build a clean and safe working environment
Blocking welding smoke hazard and quality interference
In the process of automobile welding, the high temperature of the arc will make the welding wire and the base metal evaporate and oxidize, and produce welding fume containing harmful substances such as iron oxide and manganese oxide, accompanied by the release of toxic gases such as carbon monoxide and nitrogen oxide. These pollutants will not only cause irreversible damage to the respiratory system of front-line operators, but also form an oxide layer on the surface of the welding workpiece, which will affect the fusion quality of the weld and increase the production cost of subsequent grinding and rework. The high-efficiency dust collection system integrated by welding space arm solves the pain point of this industry from the source. The dust cover is equipped with a streamlined design, which can adjust the adsorption direction according to the welding Angle. The distance between the dust suction port and the welding arc is controlled in the gold adsorption interval of 30-50 cm, and the soot capture rate is as high as 95%. This whole set of dust collection solutions not only build a healthy and safe working barrier for operators, reduce the risk of occupational diseases, but also eliminate the interference of smoke and dust on the welding quality, ensure the cleanliness of the surface of the welding workpiece, and provide environmental protection for the high-quality production of automobile manufacturing.
3. Intelligent cooperation of wire feeding arm improves the efficiency of automobile production flow
Optimize the flow line operation rhythm and connection accuracy
In the large-scale and assembly-line production mode of automobile manufacturing industry, production efficiency directly determines the market competitiveness of enterprises, and welding process is the core link of body assembly, its operation efficiency and stability play a decisive role in the overall production rhythm. Traditional manual welding or ordinary welding equipment, there are many problems such as slow station switching, unstable wire feeding accuracy, cumbersome operation process and so on, which seriously restrict the operation efficiency of the production line. With its collaborative design and efficient operation performance, the wire feeder arm has become the core equipment to improve production efficiency, and its wire feeding speed can ensure the uniformity and consistency of weld molding. At the same time, the arm body structure of the wire feeder arm adopts lightweight design, with high-precision guide rail and drive motor, which can realize rapid switching between different welding stations, greatly reducing the time consumption of equipment adjustment. In addition, its stable mechanical properties also effectively reduce the welding defect rate, control the rework rate below 0.5%, and reduce the production stagnation caused by rework. From the welding of body frame to the assembly of chassis parts, the efficient operation of the wire feeder arm not only improves the welding efficiency of a single process, but also optimizes the operation rhythm and connection accuracy of the entire production line, so that the overall efficiency of automobile production is increased by more than 30%, accelerating the speed of automobile off-line, and helping enterprises to seize the lead in the fierce market competition.
4. Multi-dimensional adaptation of SPE-705 welding machine space arm to meet the multiple needs of automobile manufacturing
Compatible with multi-process and multi-model production scenarios
The automobile manufacturing industry covers many sub-fields such as passenger cars, commercial vehicles and new energy vehicles. There are significant differences in body structure, welding process and material characteristics of different models, which puts forward extremely high requirements for the adaptability of welding equipment. With its modular design and multiple adaptation ability, the space arm of the welding machine can meet the welding needs of different models and different processes, and become the universal core equipment of automobile manufacturing enterprises. In terms of process adaptation, the space arm of the welding machine can be compatible with arc welding, gas shielded welding, spot welding and other mainstream welding processes. For the aluminum alloy welding of new energy vehicle battery tray, the special welding head can control the welding current and voltage to avoid burning through and deformation in the welding process. In terms of model adaptation, parameters such as the arm length of the space arm of the welding machine can be customized and adjusted according to the production needs of different models, whether it is a compact body of a small passenger car or a heavy load frame of a large commercial vehicle, it can achieve full range of welding coverage. In addition, the installation of the space arm of the welding machine is flexible and diverse, which can adopt various forms such as ground fixation and column installation to adapt to different workshop layouts and production space requirements. This multi-dimensional adaptation ability enables the space arm of the welding machine to quickly respond to the needs of product iteration and capacity adjustment of automobile manufacturing enterprises, and the upgrading of production processes and the switching of models can be realized without large-scale replacement of equipment, which greatly reduces the equipment investment and production transformation cost of enterprises, and provides strong support for the flexible production of automobile manufacturing enterprises.