How does the space arm of the welding machine enlarge the space of the welding workshop?
There are tricks to folding design expansion
The low utilization rate of welding workshop space is a bottleneck faced by many manufacturing enterprises for a long time. The random stacking of welding equipment and auxiliary tools on the ground not only makes the limited working area more crowded, but also leads to the blockage of material transportation channels, which indirectly affects the progress of welding work. As an advanced enterprise in the welding boom industry, the welding machine space arm developed by Tai 'an Xutai Machinery Co., Ltd. provides an efficient solution to this problem with innovative design.
The device uses a collapsible structure design, when idle, the operator can easily close it to the column direction, complete storage in a compact form, does not take up additional ground space. According to the actual application data statistics, compared with the traditional welding equipment, this folding design can save 50% of the storage area, greatly reducing the occupation of the ground space. At the same time, it adopts the aerial operation mode, which can stably "hover" the wire feeder in the required position of the welding operation, and only the necessary channel for the operator to move is reserved on the ground. In this way, a large amount of ground area occupied by the material receiving device and idle equipment can be released, so that the welding workshop can greatly expand the actual working area without investing money in expansion, completely solve the problem of "equipment occupation" that has plagued the enterprise for many years, create a spacious and orderly working environment for the workshop, and further optimize the production layout.
How can welding boom reduce non-welding time in welding workshop?
The efficiency of no dead Angle operation is significantly improved
In the traditional welding production process, the working time allocation of operators is seriously unreasonable. Nearly half of the time is spent on non-welding tasks such as pulling and sending welding equipment, sorting out messy cables, and adjusting the position of equipment. The welding equipment launched by Tai 'an Xutai Machinery Co., Ltd. has effectively changed this situation through a series of precise design.
According to the requirements of welding operation, the wire feeder can be directly delivered to the welding point, and the operator does not need to repeatedly move the equipment, which greatly reduces the time cost of equipment adjustment. The advanced hydraulic lifting system onboard makes the welding wire replacement process more convenient and efficient. After testing, the efficiency of welding wire replacement is 40% higher than that of traditional equipment, and operators do not need to spend too much energy and time on welding wire replacement operation. In addition, the box structure design of the welding boom can store more materials required for welding at one time, reduce the frequency of material replacement in the welding process, and further reduce the interference of non-welding links on the work schedule. At the same time, the welding boom adopts advanced stability design, which can effectively avoid the shaking of the equipment in the operation process, reduce the welding rework caused by the shaking of the equipment from the root, and reduce the extra time consumption. From the past, operators "run back and forth" to adjust equipment, to now can "accurately reach" the operation position, non-welding time is compressed to the minimum, every minute can be converted into actual welding capacity, significantly improving the overall production efficiency of the welding workshop.
How to eliminate the safety hazards of welding workshop by wire feeding machine arm?
All-round protection to build a safety barrier
The arm of the wire feeder adopts the integrated design, and the cable and hose are cleverly integrated into the arm frame, which effectively avoids the contact and friction between the cable, hose and the conveyor belt in the workshop and other equipment. It greatly reduces the probability of hose damage and cable skin wear, and extends the service life of accessories. At the same time, there are no more messy piles of cables on the ground, completely eliminating the risk of operators tripping over cables during operation. During the operation of the equipment, the arm of the wire feeding machine with a stable mechanical structure, there will be no shaking, deviation and other situations, operators do not need to close to the high temperature welding area or dangerous parts of the equipment to adjust the operation, further ensuring personal safety. The clean working environment and standardized safe operation process enable operators to focus more on welding operations, and effectively reduce the probability of human operation errors caused by distraction. According to the actual application data of the enterprise, the accident rate of the welding workshop is reduced by more than 60% after the equipment is put into use. Tai 'an Xutai Machinery Co., Ltd. uses advanced technology to build a solid safety barrier for the welding workshop, so that the production operation is more secure and reliable.
Why can the space arm of the welding machine become the workshop pain point terminator?
Multi-dimensional advantages enable production
The reason why welding boom can become the terminator of the three major pain points of welding workshop space, efficiency and safety is that it has achieved technical breakthroughs and innovations in multiple dimensions. In the space utilization dimension, the folding design saves 50% storage area, and the air operation mode releases the ground space, which easily solves the problem of tight workshop space. In the dimension of efficiency improvement, the precision positioning system, the hydraulic lifting system and the stable design cooperate with each other, greatly reducing the non-welding time, and transforming more time into effective production capacity. In the dimension of safety protection, the built-in cable design, stable operation performance and clean working environment construction reduce the accident rate by more than 60%, and protect the safety of operators in all directions.
Whether it is to deal with the shortage of workshop space, low production efficiency, or solve the problem of frequent security risks, it shows strong practical value and adaptation ability, and provides strong support for the production upgrading of welding workshop. The launch of this product not only shows the professional strength and innovation ability of Tai 'an Xutai Machinery Co., Ltd. in the field of welding equipment, but also provides a high-quality choice for many manufacturing enterprises to improve the production status of welding workshops, and becomes an important force to promote the production level of welding industry.
